<p>MES production control system</p>

<p>Welcome to PCam.com’s PCamMES, an industry-leading Machining Execution System (MES) developed specifically for the precision engineering, tool making, injection molding, blanking, and extrusion industries. PCamMES is designed to manage the production process of a company in an integrated and efficient way, through direct connections to the machines. This information is provided in real time for a complete view of the progress of orders and the physical state of the resources. PCamMES communicates data with the ERP system, ensuring seamless integration and efficient operations.

For over 25 years, in collaboration with customers in the plastic injection and cutting die molds sector, we have developed the PCamMES production management system. PCamMES is a customized solution that allows you to simplify production and save costs and resources. The system is organized in various modules, including management of components and parts, component-oriented planning of the production steps, design of work processes, file management, data transmission, job management, resource and information management, maintenance and assistance, and magazine management.

PCamMES also includes advanced features such as PCamRemotePad for management of index and vertical magazines and external units, PCamPortable for obtaining 3D HTML5 of the electrode, workpiece or tool from the database, and a Scheduler for production planning taking into account availability of resources, delivery time, and other criteria.

By choosing PCam.com’s PCamMES, you’re investing in the future of your business. Stay competitive, stay ahead, and transform your operations with our cutting-edge solutions. Streamline your design and manufacturing processes, enhance accuracy, efficiency, and reduce production time with our state-of-the-art MES technology.</p>

Introduction to MES

MES (Manufacturing Execution System) production control system

MES (Manufacturing Execution System) is a software solution that allows you to digitally integrate, implement and monitor production processes in real time.

This software digitizes these production processes and makes it possible to plan, manage and execute these processes with an intuitive graphical interface.

All data (time, resources, materials) from the production processes are combined for an integrated view of the manufacturing processes.

It allows to plan all the activities required to manufacture each part, with integration of resources (operational departments, CNC machines, warehouse management).

It allows a very accurate view of all costs and all schedules, detailed for each part produced depending on the resource (department, CNC machines).

From ERP to digital production!!

MES (Manufacturing Execution System) production control system

MES enables:
Real-time management of all resources (operators, machines, software, raw materials, tools, etc.) used to produce the products
Definition of parts and processes
Plan orders and create appropriate schedules for all order-related activities
Increased production efficiency and traceability of parts and processes
Shortening of production times with a consistent reduction in production costs
Real-time monitoring with PCamMonitor

MES manages, monitors and controls the execution of all workflows (processes) for processing all parts of the complete mold.

MES realizes the complete and consistent digitalization of the company’s production process. (Industry 4.0).

This is done by integrating all workstations into the network.

All resources necessary for production are connected:

Human resources via connected devices (PC in the network)
CNC, PLC machines, and workstations
Software CAD, CAM, ERP, PPS
Materials required to make the product
Consumables (tools) required by production machines
Production flow based on the different steps required for production

Before: Existing tools and data, but scattered across different PCs and workstations. Various formats (Excel, Word, Outlook, Dynamics)

Then: Access the tools and resources you need to manage production on any device, from any location. Switch from Excel spreadsheets and Word text documents to true digitization. A few hours to set it up, just a few days to start seeing results.

Real-time overview and detailed visualization of production workflows and processes
Access to data from all resources
Complete real-time management of all company resources

MES (Manufacturing Execution System) production control system

MES advantages and benefits

Significantly increase delivery time compliance through fast and reliable order creation by eliminating workflow interruptions

Significant time savings by eliminating unnecessary and time-consuming searches for materials, parts and tools thanks to digital warehouse management

Significant increase in machine availability through optimized work processes

Increased cost efficiency and adherence to deadlines, as machine crashes due to incorrect data entry are almost completely eliminated from the system

Noticeable improvement in order planning

Noticeable improvement in offerings through simplified cost calculation

Increase machine runtimes with true digital twin tool management based on tool life

Increased productivity through targeted and safe interventions in CNC programs through the system (automated processing, pallet zero point conversion, etc…)

Optimization of order processing through the integration of simulation systems

Increased process reliability through precise assignment of NC programs to work steps and reading out tool data

Reduce setup times by previewing tools you’ll need soon

More efficiency through optimized use of resources thanks to maximum data transparency for each individual resource

Improved costing by assigning the cost of each resource used for contract manufacturing

Improved quality management through enormous data transparency

References

Noticeable increase in efficiency and employee satisfaction through clear process structures and task distribution, even with short-term planning changes

Increased employee efficiency as one employee can operate multiple machines at the same time

MES (Manufacturing Execution System) production control system

MES production control system

Welcome to PCam.com's PCamMES, an industry-leading Machining Execution System (MES) developed specifically for the precision engineering, tool making, injection molding, blanking, and extrusion industries. PCamMES is designed to manage the production process of a company in an integrated and efficient way, through direct connections to the machines. This information is provided in real time for a complete view of the progress of orders and the physical state of the resources. PCamMES communicates data with the ERP system, ensuring seamless integration and efficient operations. For over 25 years, in collaboration with customers in the plastic injection and cutting die molds sector, we have developed the PCamMES production management system. PCamMES is a customized solution that allows you to simplify production and save costs and resources. The system is organized in various modules, including management of components and parts, component-oriented planning of the production steps, design of work processes, file management, data transmission, job management, resource and information management, maintenance and assistance, and magazine management. PCamMES also includes advanced features such as PCamRemotePad for management of index and vertical magazines and external units, PCamPortable for obtaining 3D HTML5 of the electrode, workpiece or tool from the database, and a Scheduler for production planning taking into account availability of resources, delivery time, and other criteria. By choosing PCam.com's PCamMES, you're investing in the future of your business. Stay competitive, stay ahead, and transform your operations with our cutting-edge solutions. Streamline your design and manufacturing processes, enhance accuracy, efficiency, and reduce production time with our state-of-the-art MES technology.

PCamMES Intro

PCamMES is an industry-leading Machining Execution System (MES) developed specifically for the precision engineering, tool making, injection molding, blanking and extrusion industries.
PCamMES is used to manage the production process of a company in an integrated and efficient way, through direct connections to the machines. This information is provided in real time for a complete view of the progress of orders and the physical state of the resources.
PCamMES communicates data with the ERP system.

PCamMES Intro

Main Board

For over 25 years, in collaboration with customers in the plastic injection and cutting die molds sector, we have developed the PCamMes production management system. PCamMes is a customized solution that allows you to simplify production and save costs and resources. The system is organized in various modules:
  • Management of components and parts.
  • Component-oriented planning of the production steps.
  • Design of work processes.
  • File management, data transmission.
  • Job management, manual, partially or fully automated.
  • Resource and information management.
  • Maintenance and assistance.
  • Magazine management.
Main Board

Machine Board

Displays the status of the CNC machines and all the relevant parameters for production.
  • OEE.
  • On.
  • Off.
  • Processing.
  • Interruption.
  • Name of the running program.
  • Motor trends.
  • Vibration of the spindle.
  • Current consumption.
  • Temperature.
Machine Board

Smart Watch

Data reception on the Smartwatch:
  • Messages.
  • Errors.
  • Finalizaçãoes.
  • Production delays.
Smart Watch

PCamRemotePad

Management of index and vertical magazines.
  • External units.
  • Windows, Android, iOS.
PCamRemotePad

PCamPortable

  • Obtain, according to the identification system, the 3D HTML5 of the electrode, the workpiece or the tool from the database.
  • RFID.
  • DMC.
PCamPortable

Scheduler

Production planning taking into account:
  • Availability of resources.
  • Delivery time.
  • Other criteria.
Scheduler

Gannt

GANNT view of:
  • Resources.
  • Activity.
  • Processes.
Gannt

Monitor Cellular

  • Plant image.
  • OEE.
  • Plant hours.
  • Plant status.
  • Schedule of work.
  • System errors.
  • Name of the running program .
Monitor Cellular

DMC Printer

Print a RCD to be applied to raw or machined workpieces:
  • Workpieces.
  • Blanks.
  • Tools.
DMC Printer

Viewer Html5

Checks the pre-set and the quality control of workpieces and tools.
  • 3D view.
  • Mesure.
  • Control.
Viewer Html5

Beacon

Beacon for material localization.
Beacons are used for tracking the location of materials in the workplace, thus helping offices and employees to eliminate the old "timesheet" system.
  • Real-time display of the position of orders in the production line.
  • It is no longer necessary to record processing step times.
  • Eliminate human error.
Beacon

Card Reader

  • Credit card size card reader to acquire the hours of operators, machines and mechanical parts
Card Reader

Beacon Reader

  • Identification of objects and people with Beacon technology
Beacon Reader

DMC Reader

  • Software to read DMC ECC200.
DMC Reader

Organizational Consultancy

Preparation for ISO 9001:
  • Organization chart of resources and competency within the company.
  • Process management.
  • Standardization of material and IT flows.
  • Rules and coordination.
  • Workload Management.
  • Performance control (measurement, incentive).
  • Communication and reporting systems.
  • Continuous improvement processes.
  • Intranet site.
Organizational Consultancy

Motivational Consultancy

Excellence in the company.
Align the team to remain competitive and performing. There are no successful companies. There are successful people who work in companies renewing themselves daily. To be better and more performing. For personal and business benefit. In a world that changes faster and more unexpectedly, in order to be efficient and remain competitive, it is essential to renew the paradigms of "being together" and "working together". In fact, today's challenges can only be overcome with a cohesive, dynamic and communicative team. A team that is strongly oriented towards excellence and that triggers virtuous processes and high standard performances.
Personal skills: self-esteem / self-evaluation.
  • How much am I worth? What are my talents, what are my sensitive areas?
  • What is my possible contribution?
  • How can I actually improve myself?
Relational skills: e ffi ective communication.
  • To communicate is to achieve the goal.
  • The 7 factors of effective communication.
  • The relationship of giving and taking: trust.
Emotional skills: finding the right placement in the team.
  • From personal needs to team and company values.
  • The 5 factors of emotional intelligence that allow me to find an advantageous position.
  • The business dynamics that create fl ow in the team: role-responsibility-priority delegation-control.
General objectives:
  • Becoming aware of your limits and potentials.
  • Acquire tools to broaden thinking and vision by improving operations.
  • Be motivated, take on new responsibilities.
  • Communicate more effectively, work better in the team.
Motivational Consultancy